The Battle for F.I.R.S.T.

MetalCow robotics engineers victory

Feb 14, 2023

There’s a storm inside Houston’s Brown Convention Center.

Lightning flashes, crackles, zigzags…

Multicolored beams of red, blue and gold dance across the amphitheater, spotlighting the match taking place in the arena below. 

There’s the booming commentator, the referees’ piercing whistles, the nearly 30,000 spectators and their thunderous applause, thunderous cheers, thunderous roars, all in tune with each play the competitors make.

But, no one’s actually watching the competitors.

It’s the industrial-sized robots they control that captivate the audience.

There’s no perfect description of the scene unfolding below. It’s robot parkour, robot basketball, robot scavenger hunt — an amalgamation of all three and then some. 

It’s six hundred-pound monstrous, metallic machines traversing across nearly 1,500 square feet of foam battleground — each alliance of three teams captained by two equally formidable champions.

It’s the Cheesy Poofs — veteran competitors born of Silicon Valley’s San Francisco Bay area — leading the charge against the SteamPunks — a team that’s lugged their equipment thousands of miles away from their homebase of Israel to compete in the United States. 

It is the final match of F.I.R.S.T. Robotics Challenge’s Worlds Championships — the four-day finale of an international competitive robotics league. A league that boasts a membership of 80,000 student tinkerers, programmers, engineers and their 25,000 mentors. 

This is the culmination of FRC’s action–packed 12-week competitive season, during which teams worldwide spent countless hours building, and rebuilding through showcases and scrimmages for the chance to compete on the world stage.

Of the 3,225 teams that competed in the 2022 season, 454 weathered the storm, and gained a ticket to flex their talent in Houston.

After three days of qualification matches, 18 teams — made up of six alliances — were left standing as Division Winners.

MetalCow robotics — headquartered in Normal, Illinois — was one of them.

In the early hours of the fourth and final day of competition, MetalCow began competing in the Division Winners’ round robin tournament — where the top two alliances would qualify for the Finals Match. 

MetalCow placed 5th. 

Disappointment was one of the last things the 15 members of MetalCow felt. All they could focus on was the masterclass in robotics taking place in the arena below. 

In fact, for MetalCow veteran Gokul Balaji (’23) — one of four Community students on the team during the ’22 season — his involvement in FRC has taught him to “chase failure” and enjoy it.

“Every time we lose, every time we fail…we always learn from it and make the [team] better because of it,” Gokul said.

To Gokul, the team’s loss at Worlds is no different.

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A buzzer echoes throughout the stadium, only 30 seconds of the match remain — the countdown ticking away on the Jumbotrons suspended above the audience.

The six robots in the arena make their final, frenzied plays — racing around the game floor, launching rubber balls into an eight-feet high hoop, extending mechanical arms that latch onto metal monkey bars in an effort to levitate above the ground — in hopes of securing a victory. 

When a second buzzer rings, indicating that gameplay is over, the teams drop their controllers, look up to the Jumbotrons and…

The crowd erupts, cannons blast confetti rain, triumphant music begins to soar. 

To Gokul, the air feels “electric.”

Part of what makes that feeling so special is its brevity, as each round of FRC play — consisting of autonomous and driver-controlled portions — lasts a mere 150 seconds. 

Over the course of the four-day weekend, of 16 rounds of competition, MetalCow spent just 40 minutes competing on the game field.

Even before Worlds, the team spent hours, days, weeks in their workshop — hunkered down in an effort to create the robot of their dreams.

But housing MetalCow — a team that requires the space for the consistent use of power tools, laptops, thousands of bolts and nuts — is not easy.

The sheer size of their workshop needs has displaced the team with some frequency. 

Over the past four years, the team has moved three times: from a workspace in Rivian’s manufacturing plant, to the basement of 2nd Presbyterian Church, to warehouse space within Normal Gadgets.

This nomadic lifestyle means that MetalCow’s workshop isn’t defined by an address. Rather, the consistent sights, sounds, and community of the team that follows MetalCow wherever it goes is what provides students with a sense of belonging.

From the smell of freshly cut wood used to create prototypes, to coders debating the merits of Java programming, to the tings of  hammering metal with utmost care to craft the robot’s test frame and apparatuses — “complete, organized chaos” is how Gokul describes it.

When he thinks of the workshop, the “shrieking, metallic” noise of the chop saw — an 18-foot, hand-operated saw — is the first thing that comes to mind.

“My first day at MetalCow, I [walked] in…first sound I hear? Saw cutting through metal,” Gokul said.

He was hooked.

While at first, the sound was intriguing and foreign, as Gokul spent more time in the workshop that day, and later on in those initial weeks, he grew accustomed. 

“That sound never changes…it’s [become a] very familiar sound, very calming,” Gokul says. “I’ve gotten used to it, and now [it] just signals, ‘Okay, robot time.”

That opportunity — “robot time” — is something Gokul had long been looking for.

Gokul, who self-taught himself coding in fifth grade, first became interested in robotics after being amazed by a motorized wheelchair in action.

Desperate to discover the inner workings of the machine took him down a “rabbit hole of Google searches,” Gokul said, and he quickly fell in love with robotics.

Yet, despite these passions, Gokul could never find a place to explore them in town — until MetalCow.

At MetalCow, Gokul found himself among teammates that were just as enthused by robotics as he was — if not more.

One such teammate, is former MetalCow Vice President and Community alum Dhruv Rebba (’22), who was introduced to the team during one of its community showcases at the McLean County Fair.

There, Dhruv was given the opportunity to drive a robot for the first time. It was an experience he never forgot.

“I’ve wanted to be on [MetalCow] since I was little,” Dhruv said, “because most high schoolers don’t code in Java and work in a team to make robots. That’s what drew me in.”

Even through an “off season” during the pandemic, when the team took hits to its membership and recruitment, it was the “hard fun” — a term coined by award-winning coach and FRC legend, Mike Corsetti — that kept Dhruv coming back for more. 

To Dhruv, this “hard fun” is the joy of problem solving.

”Most of the time, none of us, even the coaches, know the answer,” he said, “so we have to figure it out on our own… through Google, trial and error, [or] seeing what other teams are doing.”

Dhruv’s experience with MetalCow also allowed him to explore his passion for Computer Science — the program he’s now majoring in at the University of Arizona. 

Understanding the impact the team had in cultivating his interests in STEM, Dhruv continues to encourage other students to join the team.

“Whenever there are people who are interested in STEM, I try to recommend MetalCow,” Rebba said, “[but] it’s usually the time commitment that scares them off.”

After the Game Plan for the season is released the first weekend of January, teams across the country spend their twelve week build season in engineering, testing, programming fervor — unpacking FRC’s 141-page game manual, testing various iterations of build and code material, keeping careful track of discoveries in the league’s required robotics notebook. 

For MetalCow, this means practicing for two and a half hours after school, four days a week, with an all-day practice on Saturdays.

Although coaches don’t expect students to come in for the entirety of the team’s daunting 16-hour work week, for rookie Andy Guzman (‘24), it’s worth it.

Like his teammates, Andy found his passion for STEM and coding in elementary school.

“I started with really basic block-based coding,” Andy said, referring to the style of visual programming common among beginner coders. “With MetalCow, it’s now Java programming, but it’s still the same wonder that inspired me from the beginning.”

Part of what makes this wonder so special, Andy says, is the community that fosters it. 

At first — as a rookie — Andy was uncertain of his place on the team.

It quickly became clear that he had nothing to fear: “the community [was] so welcoming,” Andy said, “I really [felt] encouraged to speak up and offer my ideas to help improve the team.”

As a veteran competitor, Gokul is key in creating that atmosphere — making it a point to ensure each teammate is equally valued. 

“Especially with robotics, there’s no way one person alone can write all the code or build the entire robot, right?” Gokul said. “Each person plays their own part and then it all comes together…[that’s] really cool to watch.”

In the final six weeks of MetalCow’s build season, the team begins traveling across the country, competing in scrimmages for a chance to qualify for the Worlds competition.

In its decade-long history, MetalCow has become one of the best teams in the state of Illinois—they’ve qualified for the Worlds Championships for three consecutive years. 

But for these students, their greatest lessons go beyond their success in competition. 

“There’s a lot of passion in the competitions,” Dhruv said, “but [even though] you’re competing on the field, off the field you learn from [your] competitors…and [build] friendships.”

Andy attributes these bonds to one of the core values of FIRST robotics: “cooperation.”

“It’s cooperation and competition,” Andy said. “So the goal is that you work with other [teams] to make everyone better instead of just making your team the best it can be.”

 

In just a few weeks, MetalCow will have the chance to experience that collaboration once again when the competitive season begins in mid-March. 

Their goal? 

Returning to Houston to compete at Worlds. Emerging as a Division Winner. Taking it one step further and qualifying for the team’s first Finals Match showing.

But also — relishing the hard fun of robotics, chasing failure, and finding community in cooperation, Gokul says. 

It’s those foundational values — of FIRST, of the robotics community, of MetalCow — that allows its students to fully embrace their love of robotics.

It’s those values that will continue to empower Gokul and his teammates in their pursuit of harnessing electricity, once again.

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About the Writer
Avani Rai, Editor-in-Chief

Avani Rai is a senior at Normal Community High School and is a part of the Speech Team, FBLA, and Swim team. This is her second year working with the Inkspot,...

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